Access Hole Patch Sheet Metal

A filler for the holes is needed i used some soft copper from a pipe hanging fixture hammered flat it was a perfect thickness for this application.

Access hole patch sheet metal.

How to fill trim holes with a welder. In this video im showing you the process i use to do small rust repairs where a complete panel. Sheet metal repairs should always be made with weld thru coating on the seams before the welds are made. 1 16 of over 20 000 results for sheet metal with holes 304 stainless steel perforated sheet perforated metal sheet hole size 0 11inch 11 8inchx11 8inch stagger 0 18inch hole thickness 0 035inch 4 0 out of 5 stars 24.

The eastwood no weld hole repair kit provides a quick weld free solution to plugging 2 inch dia. Step 2 weld the patch onto the aluminum with a propane torch. I used a piece of pvc pipe a vice mount miniature metal break and body hammer kit. Using lineman s pliers the plug is cut to shape slowly snipping into a circle.

3m high strength small hole repair kit with 8 fl. Continue melting the metal and blending the patch together with the surface of the aluminum until the hole is repaired. For thicker sheet metal an old copper penny might be a quick source of material. A long bead does two things on thin metal puts a lot of heat into the metal and tends to burn through the metal.

After slicing the patches out with a cutoff wheel next came the bending hammer and dolly session until the patches matched the holes and fit snug and flush into the flanged seat. Heat the torch and start welding all around the edges. To feather the edge increase pressure and angle on the drywall knife as you reach the outer edges of the patch area to minimize or thin the compound on the drywall. I then used the templates to trace out the patch panels on some sheet metal.

Here s a few tips on repairing rust holes in car body panels. The process of welding to fill trim holes is done with stitch welding. Most thin sheet metal repairs use 1 8 inch pop rivets. Oz plus primer self adhesive patch putty knife and sanding pad 4 6 out of 5 stars 3 383 12 25 12.

Use a drywall knife to cover the patch with spackling compound or lightweight joint compound in a crisscross pattern feathering the edges so it blends with the wall. Drilling a corner hole first provides more freedom to align the sheet metal in preparation for the next hole to be drilled.